============================================================================== K E N W O O D >>> A M A T E U R R A D I O S E R V I C E B U L L E T I N <<< ============================================================================== Kenwood Service Centers Kenwood Service Corporation Kenwood Service Center, East 2201 East Dominguez Street 829 Lynnhaven Parkway, Suite 130 Long Beach, California 90801 Virginia Beach, Virginia 23452 Telephone 1-310-639-5300 Telephone 1-804-340-1702 ============================================================================== BULLETIN # 974 MODEL: TS-440S SUBJECT: PLL UNLOCK DUE TO VCO #1 The TS-440S Control unit supplies band information to four circuits in the transceiver. The circuits are the receiver front end Band Pass Filter (BPF), the antenna tuner (AT), the transmitter Low Pass Filter (LPF), and the VCO circuits on the RF board that are part of PLL #1. There are ten receiver front end BPFs that are diode switched into operation. If one of the diodes (D4-D23) becomes shorted or leaky, the band information is felt at two BPFs at one time. The voltage going through the bad diode will loop back to the VCO circuit, antenna tuner circuit, and LPF circuit. The unwanted voltage will then create one or more of the following symptoms: A. PLL unlock (the transceiver only displays decimals). B. No antenna tuner operation. C. Low receive sensitivity. D. Low or no transmit power output. E. Distorted transmit audio. F. RF feedback. The most common symptom is PLL unlock. To test the diodes, remove the large shield on the RF board to expose the BPF circuits. Reset the transceiver by holding in the A=B button as the power is turned on. Even if the display only shows decimals, only the BPF for 14MHz should be turned on. Using a DC voltmeter, measure the voltage at coils L11, L15, L21, L28, L34, L40, L46, L52, L58, and L62. Only coil L52 should measure 8VDC. The other coils should read 0VDC. If one reads 0.5 - 8VDC, replace the two diodes in that BPF circuit. COIL/DIODE/FREQUENCY RANGE RELATIONSHIP: L11 D4 D5 0-0.5MHZ L15 D6 D7 0.5-1.6MHZ L21 D8 D9 1.6-2.5MHZ L28 D10 D11 2.5-4MHZ L34 D12 D13 4-6MHZ L40 D14 D15 6-7.5MHZ L46 D16 D17 7.5-10.5MHZ L52 D18 D19 10.5-14.5MHZ L58 D20 D21 14.5-22MHZ L62 D22 D23 22-30MHZ REPLACEMENT DIODE PART NUMBER: 1S2588 OR 1SS91S: D4, 6, 8, 10, 12, 14, 16, 18, 20, 22 BA282 D5, 7, 9, 11, 13, 15, 17, 19, 21, 23 Time required to perform this repair is 1 hr. or less.